DESCRIPTION
Solvent recovery equipment is a device that uses indirect heating distillation and low-temperature distillation to recover solvents or wastewater. It can recover mixed solvents (gun wash water, thinner, banana oil, gasoline, stain remover thinner, PCB cleaning water, hydrocarbons), alcohol solvents (ethanol, isopropanol, methanol, butanol, cyclohexanol), ketone solvents (acetone, butanone, cyclohexanone methyl, isobutyl ketone), aromatic hydrocarbon solvents (benzene, toluene, xylene, trimethylbenzene, m-xylene, p-xylene), ester solvents (ethyl acetate, acetic acid, ethyl acetate, butyl acetate, ethyl acetate, methyl acetate, n-propyl acetate), halogenated hydrocarbon solvents (dichloromethane, trichloroethylene, chlorobenzene, dichlorobenzene), alicyclic hydrocarbons (cyclohexane, cyclohexanone, toluenecyclohexanone), and aliphatic hydrocarbon solvents (pentane, hexane, octane), etc. Solvent recovery equipment is mainly used for the recycling and reuse of industrial wastewater and waste liquids. It not only helps companies reduce hazardous waste disposal costs but also saves them significant solvent purchase costs, achieving a win-win situation for both economic benefits and environmental protection.
Why Use Solvent Recovery Machine?
1. Cost reduction and reduce waste. Save up to 90% on new solvent purchases by recycling your existing stock. Recovered solvents are as pure as new. Decrease hazardous waste volume by 90%+, slashing disposal costs as well as chemical treatment fees.
2. Meet strict regulations with ease. Energy saving and resource reuse enhance your enterprise recognition by governments and global customers.
3. Enhancing corporate brand image, reducing environmental pollution, and achieving energy conservation and emission reduction goals make businesses more environmentally friendly.
4. Disposing of waste solvents promptly reduces accidents and safety hazards, saves space, and allows for the reuse of new solvents, reducing defect rates and improving product quality.
Application:
Chemical & Pharma Industry: High-purity recovery for complex chemical solvents and laboratory waste. Extract valuable substances from significant waste solvents, cutting costs and pollution.
Printing & Ink Industry: Perfect for recovering wash-up solvents and inks in flexible packaging plants and ink manufacturers. Reclaim solvents from printing processes, minimizing harmful emissions, reducing waste disposal burdens, and enhancing workplace safety.
Electronics & PCB Industry: Purify cleaning agents used for flux removal and electronic component washing. Recycle deionized water, acids, and alkalis in manufacturing to lower water demand and improve utilization efficiency.
Paint & Coating Industry: Recycle thinners used in spray gun cleaning and paint production lines. Recover organic solvents from manufacturing, easing waste management and lowering material expenses.
Automobile Industry: Large-scale recovery of cleaning solvents from auto parts manufacturing. Recover solvents in repair and painting services to lower operational costs and minimize environmental footprint.
Furniture & Wood Industry: Cost-effective recycling of lacquer thinners and wood finishing solvents.
FEATURES
1. Comprehensive Explosion-Proof Design for the Entire Unit and Components: Incorporating a robust explosion-proof safety design, the product has successfully passed testing and certification by China's National Quality Supervision and Inspection Center for Explosion-Proof Electrical Products.
2. Dual Temperature Protection: The equipment automatically shuts down and triggers an alarm if the temperature exceeds the preset limit by 10°C; The equipment also shuts down and triggers an alarm if the temperature exceeds 210°C due to an instrument malfunction.
3. Dual Pressure Protection: The safety valve automatically relieves pressure when the internal pressure within the equipment's tank exceeds 0.3 kg/cm²; If the pressure continues to exceed 0.3 kg/cm², the pressure controller transmits a signal to initiate an immediate shutdown and trigger an alarm.
4. Dual Shutdown Modes: Timed Shutdown: The equipment shuts down automatically after a preset duration; Steam-Based Shutdown: The equipment shuts down automatically once the steam output reaches a preset threshold.
5. Fully Automatic Feeding Mode: Enables continuous feeding and continuous discharge of materials; Eliminates issues related to odor emission typically associated with manually opening the tank lid; Eliminates safety hazards—specifically the risk of burns—associated with manual feeding and residue removal.
6. All-Stainless Steel Construction: The recovery tank is constructed from 2mm-thick 304 stainless steel, while the main body and frame are constructed from 1.3mm-thick 202 stainless steel; this construction ensures excellent resistance to acids, alkalis, and corrosion, guaranteeing an exceptionally long service life.
7. Explosion-Proof Electrical Control Cabinet: Designed by the LABOAO R&D team in accordance with European and American explosion-proof standards, this fully flameproof unit completely prevents any contact between electrical sparks and solvents.
8. Indirect Heating: Heat is transferred indirectly to the waste solvent within the recovery tank via thermal oil, ensuring a safer heating process. The thermal oil utilized is alkylbenzene-based and remains non-flammable even when heated in an open environment up to 360°C.
9. Vacuum Depressurization: Utilizes a Japanese-made SMC vacuum generator—a multifunctional vacuum pump unit that integrates the functions of depressurization, storage, and discharge into a single compact system.
10. Fully Automatic Vacuum Operation: Customizable to client specifications, the system features a dual-vacuum continuous feeding and discharging mechanism, enabling fully automated operation from the initial feeding stage through to final discharge.
11. 90-Degree Rotational Residue Discharge and Bottom Discharge Functions: The recovery tank can be rotated 90 degrees to facilitate the simple and convenient removal of foreign objects and impurities from within the tank. Alternatively, residue can be discharged via a bottom-discharge method, with options available for either pneumatic or manual operation.
12. Liquid Discharge Safety Protection: In the event of a cooling fan malfunction or a lack of cooling water, the equipment detects an excessively high discharge temperature; it will then automatically shut down and trigger an alarm.
CUSTOMER CASES
Our laboratory instruments and equipment are used in many scientific laboratories, scientific research institutions, universities, hospitals, centers for disease control and other institutions, and are combined with many well-known biopharmaceuticals, new energy, electronics companies, food processing, environmental protection, etc. Enterprise cooperation, our stable and reliable products are exported to more than 120 countries around the world, and have been highly recognized by them, believe LABOAO, we grow together!
